Description
Sonic Industries Single Head Granule Filling Machine 1gm–99.9gm (100gm) – Precision Granule Filler for Accurate Dispensing
Introduction
Precision and consistency are critical in packaging granular products, especially when dealing with small dosages ranging from 1 gram to 100 grams. The Sonic Industries Single Head Granule Filling Machine (1gm–99.9gm) is engineered to deliver reliable, efficient, and highly accurate filling of free-flowing granular materials. This machine is the perfect choice for small-scale packaging operations, startups, pilot runs, and companies that require compact yet high-performance granule dispensing systems.
Built with advanced electronic control and load-cell based weight measurement, this semi-automatic machine is widely used for packaging pulses, grains, seeds, dry powders, sugar, salt, chemical granules, and similar materials. Whether you operate in the food, pharma, chemical, or agro industry, this machine ensures fast operation, minimal product wastage, and precision-driven packaging.
Key Features & Benefits
1. High-Accuracy Weighing
The machine integrates a precision load cell system to weigh the granules accurately between 1g to 99.9g, minimizing variation and reducing product giveaway.
- Accuracy of ±0.1g
- Load cell with digital calibration
- Consistent output even during long operations
2. Digital Control System
Equipped with a digital microcontroller-based control panel, the machine allows real-time adjustments of weight, speed, and mode.
- Pre-set memory slots for different weights
- Manual and automatic modes
- LED display for weight reading
3. Compact Footprint
The single-head design ensures the machine occupies minimal floor space while still maintaining robust output.
- Space-saving for small workshops or mobile units
- Easily fits on tabletops or SS platforms
4. Stainless Steel Body (SS304)
Constructed entirely with food-grade stainless steel, ensuring hygiene, durability, and compliance with international safety standards.
- Rust-proof & corrosion-resistant
- Smooth surface for easy cleaning
- Ideal for GMP, FSSAI, and HACCP environments
5. Flexible Filling Options
The granule filler can be adapted for various container types:
- Pouches (manual placement)
- Bottles & jars
- Trays or small boxes
6. Low Power Consumption
Designed to run on minimal power, making it energy-efficient and suitable for facilities with limited electrical load.
- Operates on standard 220V/50Hz power supply
- Total power: 0.3 kW
7. Ease of Operation
The intuitive interface and manual-friendly operation make this machine ideal even for non-technical staff.
- Easy calibration and tare function
- Audible alerts after each fill
- Maintenance-friendly design
Ideal Applications
This granule filling machine is suitable for a wide variety of materials across industries.
Food Industry
- Pulses, grains, dal
- Spices (whole)
- Sugar and salt
- Tea granules, coffee
- Dry fruits and seeds
Pharmaceutical & Nutraceutical
- Herbal powders
- Ayurvedic granules
- Vitamin premixes
Agrochemical & Seed Industry
- Fertilizer granules
- Pesticide granules
- Hybrid seeds
Chemical Industry
- Plastic granules
- Detergent powders
- Industrial salts and minerals
Miscellaneous
- Cosmetic powders
- Pet food supplements
Technical Specifications
| Feature | Specification |
|---|---|
| Model | Single Head Granule Filler 1gm–99.9gm (100gm) |
| Filling Range | 1g – 99.9g |
| Accuracy | ±0.1g |
| Head | Single |
| Control Panel | Digital Microcontroller |
| Display | LED Display with Settings Buttons |
| Body Material | SS304 Stainless Steel |
| Power Supply | 220V AC / 50Hz |
| Total Power | 0.3 kW |
| Output Speed | Up to 12–15 fills/min (depending on weight) |
| Filling Mechanism | Vibratory Feeder with Load Cell |
| Dimensions | 450mm x 600mm x 900mm |
| Weight | Approx. 45–55 Kg |
Why Choose Sonic Industries’ Granule Filler?
1. Indian Engineering Excellence
Proudly manufactured in India with globally benchmarked components and in-house R&D.
2. Quality Assurance
Every machine undergoes rigorous quality checks and calibration before dispatch.
3. Customization Support
Weight ranges, tray sizes, or filling heads can be tailored for specific applications.
4. After-Sales Support
Pan-India support network and trained engineers ensure uninterrupted service.
- Installation assistance
- Spare parts availability
- Remote troubleshooting
5. Affordability
Provides a high return on investment at a competitive price, especially for startups.
Operating Procedure
- Switch on the machine and initialize the system.
- Select preset weight or manually set target weight.
- Load hopper with granules.
- Tare container on weighing tray.
- Start fill cycle – product dispenses until target weight is achieved.
- Replace filled container and repeat.
Optional automation (foot pedal or timer relay) is available for faster operation.
Maintenance Tips
- Daily Cleaning: Remove residue after each use
- Weekly Calibration: Ensure load cell accuracy
- Monthly Inspection: Check feeder and digital system
All components are accessible without needing special tools.
Who Uses This Machine?
- Startups in spices, tea, and Ayurvedic products
- Local food manufacturers
- Agro-product traders
- Exporters packing retail trial packs
- Pharma & herbal dispensaries
- Pet food brands
Real-World Use Case
Case Study: Spice Manufacturer (Mumbai)
- Previous method: Manual scoop filling (variation ±3g)
- Result after Sonic Machine: Accuracy ±0.2g, speed increased by 3x
- ROI: Achieved in under 6 months due to raw material savings
Optional Accessories
- Weighing Platform
- Nitrogen Flushing Unit
- Dust Cover for fine granules
- Foot Pedal Switch for manual trigger
- Batch Coding Machine
Environmental Adaptability
- Operates efficiently in high-humidity conditions
- Stainless steel parts resist corrosion
- Can be solar-powered in remote units
- Low vibration and silent operation
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