Description

Sonic Industries FFS 135 Granule Filling Machine – Single & Double Head Options (1 g to 100 g)

Introduction

         In today’s competitive manufacturing landscape, packaging efficiency and precision are key factors for growth. Businesses that package granules — such as tea, coffee, sugar, snacks, seeds, or pharmaceutical granules — need reliable, compact, and fast packaging machines to stay ahead in the market.

          The Sonic Industries FFS 135 Granule Filling Machine is a state‑of‑the‑art form‑fill‑seal (FFS) solution, designed to handle granule pouches between 1 g and 100 g with ease. Built for flexibility and accuracy, it comes with single and double head options to meet different production requirements. Its maximum roll width of 240 mm ensures it can accommodate a variety of pouch formats, making it ideal for retail‑ready and small‑batch packaging.

         Whether you are a small‑scale producer expanding your packaging line or a large manufacturer needing compact, high‑speed packaging equipment, this machine combines versatility, reliability, and cost‑efficiency to deliver consistent results.

Key Features & Advantages

1. Flexible Filling Range (1 g to 100 g)

      Designed for small to medium‑size granule pouches, this machine can precisely fill from 1 g sachets to 100 g packs, making it perfect for single‑serve portions as well as small‑retail packaging.

2. Single & Double Head Options

       Choose between single‑head filling for standard output or double‑head filling for increased production speed. This flexibility allows manufacturers to scale up production without investing in multiple machines.

3. Compact Design with High Efficiency

       Despite its compact footprint, the FFS 135 delivers high‑speed packaging performance, making it ideal for space‑constrained facilities or as an additional line to boost production.

4. Precision Granule Filling

       The machine is equipped with advanced volumetric or cup filling systems to ensure accurate dosing of granulated products, minimizing wastage and maintaining consistent weight across pouches.

5. High‑Quality Sealing

       With a reliable heat‑sealing mechanism, it provides airtight and tamper‑proof seals that preserve freshness, prevent leakage, and enhance the shelf life of your products.

6. Roll Film Compatibility (Max Width 240 mm)

      Supports a variety of laminated and multi‑layer roll films with a maximum width of 240 mm, allowing for flexible pouch dimensions and custom branding options.

7. User‑Friendly Operation

      Featuring an intuitive control interface, the machine enables easy adjustments for pouch size, filling quantity, and sealing temperature, making it simple to operate even for new users.

8. Built for Durability & Hygiene

      Constructed with SS304 stainless steel, the machine ensures long service life and meets food safety and hygiene standards, making it suitable for food, pharmaceutical, and nutraceutical applications.

9. Low Maintenance & Cost‑Effective

      Designed for minimal downtime, it requires only routine cleaning and basic servicing, keeping operational costs low and ensuring a high return on investment.

Industry Applications

The FFS 135 Granule Filling Machine is widely used across various industries:

• Food & Beverage: Tea, coffee granules, sugar, spices, dry fruits, snacks, seeds, instant drink mixes.

• Pharmaceutical & Nutraceutical: Medicinal granules, herbal blends, health supplements, vitamins.

• Chemical Industry: Fine granules, agrochemicals, and other small particulate products.

• Pet Food & Animal Feed: Granulated feed supplements in small retail pouches.

This versatility makes it an essential tool for manufacturers with diverse product lines.

Benefits of the Sonic FFS 135 Granule Filling Machine 1 g to 100 g

1. Increased Productivity – Double‑head option significantly improves production speed.

2. Cost Efficiency – Reduces product giveaway with precise volumetric filling.

3. Enhanced Shelf Life – Airtight seals protect products from moisture and contamination.

4. Improved Brand Image – Consistently filled and sealed pouches give a professional, retail‑ready finish.

5. Scalable Production – Suitable for small‑batch producers and medium‑scale manufacturers.

Technical Specifications

• Model: Sonic Industries FFS 135 Granule Filling Machine

• Filling Capacity: 1 g to 100 g

• Filling Heads: Single or Double (optional)

• Film Roll Width: Max 240 mm

• Sealing Type: Heat‑seal (adjustable temperature)

• Pouch Type: Laminated/multi‑layer pouches (various sizes)

• Material of Construction: Stainless Steel (SS304)

• Power Supply: 220 V / 50 Hz (Single‑Phase)

• Control Interface: User‑friendly touchscreen/HMI

• Production Speed: Variable (dependent on head option & product type)

• Safety Features: Overheat protection, emergency stop, safe operation controls

FAQs

Q1: Can this machine handle irregular‑shaped granules?
        Yes, the advanced volumetric filler can accommodate a wide variety of granule shapes and sizes.

Q2: Can I switch between single and double head modes?
         Yes, you can choose the configuration based on your production needs.

Q3: What kind of films can be used?
          It supports laminated and multi‑layer roll films suitable for food and pharmaceutical products.

Q4: How easy is it to clean and maintain?
         With stainless steel construction and simple design, cleaning and maintenance are quick and straightforward.

Q5: Is it suitable for export‑grade packaging?
        Absolutely. It meets international packaging standards, making it ideal for export‑ready pouches.