Description

Portable Induction Sealing Machine 900A – High-Performance Cap Foil Sealer for Leak-Proof Bottle Packaging | Sonic Industries


Product Overview

The Portable Induction Sealing Machine 900A by Sonic Industries is a powerful and compact electromagnetic induction sealing solution designed for secure, tamper-proof sealing of bottle caps using aluminum foil liners. Built with enhanced output power, a user-friendly digital interface, and ergonomic design, the Portable Induction Sealing Machine 900A is ideal for both on-site operations and in-house industrial packaging setups.

The model 900A provides non-contact sealing through electromagnetic induction, making it highly effective for PET, HDPE, PP, LDPE, and glass bottles. Designed for medium to large-scale operations, it is capable of sealing 20mm to 130mm cap diameters and supports a sealing speed of 30–60 bottles per minute.

With an advanced air-cooling system, portable construction, and intelligent control panel, the 900A model ensures precise sealing performance, operator safety, and long machine life, making it a top choice for pharmaceutical, food, cosmetic, agrochemical, and nutraceutical packaging operations.


Key Features at a Glance

 Cap Diameter Range: 20mm to 130mm
 Enhanced Sealing Power (900W–1200W Output)
 Portable Design – Ideal for Lab, Factory & Mobile Units
 Digital Control Panel with LCD Display
 Seals PET, HDPE, LDPE, Glass, and PP Bottles
 Adjustable Power & Timer Settings
 Inbuilt Air-Cooled System – No Overheating
 Intelligent Fault Detection & Overload Protection
 Ready-to-Use – Plug & Seal Operation


Technical Specifications

Specification Details
Model Portable Induction Sealing Machine 900A
Sealing Method Electromagnetic Induction Heating
Compatible Cap Sizes 20mm – 130mm
Sealing Speed 30 – 60 bottles/min (depending on cap size & operator skill)
Power Output 900W – 1200W
Input Voltage 220V / 50Hz (Single Phase)
Sealing Head Type Handheld Coil / Wand
Display Type LCD Digital Display
Timer Range 0.1 – 9.9 seconds
Power Adjustment Levels 0 – 10
Cooling System Internal Air Cooling System
Foil Type Required Aluminum Foil Liners with Heat-Activated Polymer
Body Material Industrial ABS with MS Frame / Optional SS Upgrade
Machine Weight Approx. 7–9 kg
Dimensions (L×W×H) 350mm × 300mm × 200mm

Industries Served

Industry Applications
Pharmaceutical Syrups, tonics, vitamin bottles, herbal extracts
Food & Beverages Spices, sauces, protein powders, pickles, juices
Cosmetics & Ayurveda Oils, balms, serums, herbal pastes
Chemical & Agro Lubricants, fertilizers, pesticides, solvents
Nutraceuticals Health supplements, powders, oils
Pet Care / Veterinary Supplements, shampoos, health tonics
FMCG Brands Bottled consumer goods for retail or export

Working Principle

The 900A functions on the principle of electromagnetic induction to generate heat within the aluminum foil liner:

  1. Bottle Preparation:
    Fill the bottle, insert the foil liner inside the cap, and screw the cap tightly onto the bottle.

  2. Magnetic Induction:
    When the induction head is placed above the cap, it emits a high-frequency magnetic field.

  3. Foil Heating:
    The magnetic field induces eddy currents in the foil, rapidly generating heat.

  4. Seal Activation:
    This heat melts the polymer layer on the foil liner, bonding it to the bottle rim.

  5. Tamper-Proof Seal Formation:
    After cooling, the aluminum foil forms a leak-proof, tamper-evident seal, protecting the product inside.


Performance Highlights

1. High-Speed, High-Precision Sealing
Achieve sealing speeds of up to 60 bottles/min, with digital controls to fine-tune sealing time and power.

2. Leak-Proof & Tamper-Evident
Eliminates product spillage during shipping, enhances shelf life, and boosts customer trust.

3.Safe & Intelligent Cooling
Built-in air-cooling fan keeps temperature regulated during continuous operation, protecting machine components.

4. Ready for Retail Compliance
Ensure your bottles meet packaging regulations and export requirements with foil-sealed packaging.

5. Portable Yet Powerful
Take the machine from lab to shop floor or remote locations with ease, without compromising on sealing power.


Compatible Bottle Materials

PET Bottles
HDPE Containers
LDPE & PP Bottles
Glass Bottles with Plastic Caps
Wide-Mouth Jars (with foil wad inside caps)


Control Panel Features

  • Digital LCD Interface

  • Adjustable Sealing Time (0.1s–9.9s)

  • Power Level Selector (0–10 levels)

  • Built-in Overload & Overheat Protection

  • Error Alerts: No Bottle / Coil Overheat / System Error

  • Sealing Trigger with LED Status Indicators


User Workflow

  1. Plug in the machine

  2. Set the cap size and sealing time

  3. Hold the induction coil over the bottle cap

  4. Press the trigger or use foot pedal (optional)

  5. Wait for the beep and remove

  6. Seal is done!

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