Description
FR-900 Vertical Band Sealing Machine – High-Speed, Compact, and Industrial-Grade Vertical Sealing for Pouches up to 5kg
Introduction
In today’s dynamic and fast-evolving packaging environment, efficiency, durability, and automation are critical to business success. The FR-900 Vertical Band Sealing Machine by Sonic Industries is a reliable, affordable, and performance-oriented solution engineered to meet the daily packaging needs of small to medium-sized businesses.
Designed for vertical sealing of pre-filled pouches, the Fr-900 Vertical Band Sealing Machine is widely used in food, chemical, pharmaceutical, and agricultural industries. Its vertical sealing configuration makes it ideal for sealing heavier pouches, powders, liquids, and granules—delivering leak-proof, tamper-evident, and airtight results every time.
Whether you are a local food manufacturer or an industrial repackaging unit, this robust, compact, and highly efficient vertical band sealer will streamline your packaging process and improve your product shelf presentation.
Core Features
1. Vertical Sealing Orientation
Perfect for sealing filled pouches containing liquids, powders, and heavier materials. This vertical format helps prevent leaks and ensures a clean, upright seal.
2. Up to 5kg Pouch Handling Capacity
The machine can effortlessly seal pouches weighing up to 5 kilograms, making it suitable for both consumer and wholesale packaging requirements.
3. Stainless Steel or MS Body (Optional)
The Fr-900 Vertical Band Sealing Machine is available in both MS powder-coated and full stainless steel variants. The SS model is ideal for hygiene-sensitive environments like food and pharmaceutical packaging.
4. Adjustable Temperature & Conveyor Speed
Comes with a digital temperature controller and speed adjuster. You can modify the heat and conveyor belt speed to accommodate different pouch thicknesses and sealing materials.
5. Heavy-Duty Conveyor with Height Adjustment
The integrated conveyor belt is built to handle continuous operations. Its height is adjustable to suit pouches of varying dimensions, ensuring flexibility for your product range.
6. Embossing Coding Option
The machine can be equipped with an emboss coding wheel to print date, batch number, MRP, and expiry details directly on the sealed pouch.
7. Low Noise & Vibration-Free Operation
Engineered for a smooth and quiet performance, making it suitable for compact workspaces, production rooms, and retail backrooms.
Technical Specifications Fr-900 Vertical Band Sealing Machine :
| Feature | Details |
|---|---|
| Model | FR-900 Vertical Band Sealer |
| Sealing Orientation | Vertical |
| Sealing Speed | 0–12 m/min (adjustable) |
| Sealing Width | 6–12 mm (adjustable) |
| Temperature Range | 0–300°C (PID controlled) |
| Pouch Weight Capacity | Up to 5 kg |
| Conveyor Load Capacity | Up to 15 kg |
| Film Compatibility | PE, PP, BOPP, Aluminum Foil, Laminates |
| Printing Device (Optional) | Embossing or Ink Roll Coding |
| Power Consumption | 500W–750W (based on usage) |
| Voltage Requirement | 220V AC, 50Hz, Single Phase |
| Machine Weight | Approx. 35–45 kg |
| Body Material | MS Powder Coated / SS 304 (as per variant) |
| Machine Dimensions (LxWxH) | 860 x 420 x 900 mm (approx.) |
Industries & Use Cases
1. Food & Agro Packaging
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Rice, Pulses, and Grains
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Spices, Flour, and Powders
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Pickles, Sauces, and Condiments (in leak-proof pouches)
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Namkeen, Dry Fruits, Tea & Coffee
2. Pharmaceuticals & Ayurvedic Products
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Herbal powders
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Capsules and tablets in pouches
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Medicinal granules and dry syrups
3. Chemical Industry
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Fertilizer powders
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Pesticide sachets
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Construction additives
4. Consumer & Household Products
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Detergents and cleaning powders
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Stationery kits
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Toys, beads, and loose parts packaging
What Sets FR-900 Vertical Sealer Apart?
1. Smart Engineering
Each component is engineered with reliability and productivity in mind. From its Teflon sealing belts to its adjustable conveyor height, every part is tuned for accuracy and durability.
2. Affordable Automation
The FR-900 is a semi-automatic machine that automates a large portion of the pouch sealing process—offering a major upgrade from manual sealing or impulse hand sealers without significant investment.
3. Compact Yet Powerful
Though compact in size, the FR-900 packs industrial-grade power and endurance. Its footprint is small enough for space-limited production units, yet it delivers continuous performance during long shifts.
4. Low Maintenance & Easy Servicing
Routine upkeep is simple, with easy-to-replace heating elements, belts, and coding wheels. Sonic Industries also provides strong after-sales service and a full range of spare parts.
Step-by-Step Working Process
-
Switch On & Warm-Up
Plug in the machine and power it on. Set the desired sealing temperature depending on pouch material (e.g., 160°C–200°C for laminates). -
Adjust Conveyor Height
Use the knobs to set conveyor height to match your pouch size (upright position). -
Set Speed & Start Conveyor
Adjust conveyor speed and sealing pressure as required. -
Insert Filled Pouch Vertically
Place the filled pouch onto the conveyor in an upright position. The machine will automatically feed it through the sealing zone. -
Automatic Sealing & Coding
The heating belts apply even heat and pressure, creating a smooth, consistent seal. If coding is enabled, it will emboss details during this pass. -
Collect Sealed Pouch
The sealed and coded pouch emerges from the opposite end, ready for boxing, storage, or dispatch.
Accessories & Optional Add-ons
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Emboss Coding Wheel
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Nitrogen Flushing Kit
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Stainless Steel Body Upgrade
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Digital Batch Printing Module
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Longer Conveyor Variant (for bulk sealing)
Maintenance Checklist
| Frequency | Task |
|---|---|
| Daily | Clean Teflon belts and wipe body |
| Weekly | Inspect heating element, check alignment |
| Monthly | Lubricate moving parts |
| Quarterly | Replace worn belts or code rollers |
| Annually | Full machine servicing |
Troubleshooting Guide
| Problem | Cause | Solution |
|---|---|---|
| Seal not forming properly | Low temp or poor contact | Increase temp, check belt tension |
| Pouch not sealing uniformly | Misalignment or uneven pouch | Adjust pouch placement |
| Wrinkled seals | High temperature or wrong speed | Reduce temp, adjust speed |
| Code not printing | Worn type or missing ink | Replace emboss characters or roller |
| Belt not moving | Loose or damaged belt | Check drive and replace if needed |
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