Description

Sonic Industries FFS 135 Two‑Head Granule Filling Machine – Dual‑Head High‑Efficiency Packaging for 1 g to 100 g Pouches

Introduction

        Sonic Industries FFS 135 Two-Head Granule Filling Machine In the competitive world of food, pharma, and small‑format industrial packaging, precision and speed are critical. Companies dealing with small‑dose products like tea, spices, coffee, pharmaceutical granules, and nutritional supplements require machines that can package with utmost accuracy, handle high volumes, and still be cost‑effective and space‑efficient.

       The Sonic Industries FFS 135 Two‑Head Granule Filling Machine is specifically engineered to meet these needs. Designed for 1 g to 100 g pouch packaging, this machine is compact yet powerful, delivering dual‑head high‑speed filling combined with advanced form‑fill‑seal (FFS) automation. With a maximum roll width of 240 mm, it supports various small‑size pouch formats, making it a versatile solution for diverse industries.

       Whether you are packaging premium spices, instant drink mixes, or pharmaceutical granules, the FFS 135 offers precise dosing, high throughput, and superior sealing performance, making it an indispensable tool for scaling up your packaging operations.

Key Features & Advantages

1. Dual‑Head Filling for Enhanced Output

       The two‑head filling system allows for simultaneous pouch filling, effectively doubling production capacity compared to single‑head machines. It’s an excellent choice for high‑volume operations where efficiency is crucial.

2. Small‑Dose Packaging (1 g to 100 g)

        Perfect for retail packs and sample‑sized pouches, the FFS 135 offers precision filling for tiny quantities, ensuring consistency and minimal product wastage.

3. Compact Film Handling (Max 240 mm)

        The 240 mm roll width capacity makes it ideal for small‑format pouches, commonly used in snack foods, spice sachets, pharma granules, and powdered products.

4. High‑Precision Volumetric Filling

        Equipped with a volumetric filling mechanism, this machine ensures accurate dosing, critical for products like spices, medicinal granules, and nutritional supplements.

5. Fully Automated Form‑Fill‑Seal Process

        The FFS 135 automates every step — pouch forming, filling, and sealing — reducing manual work, improving hygiene, and delivering uniform, retail‑ready pouches at scale.

6. Advanced Heat‑Sealing Technology

        The machine uses reliable heat‑sealing jaws to create airtight, tamper‑proof seals that extend product shelf life and ensure freshness.

7. Stainless‑Steel Construction (SS304)

        Made with food‑grade stainless steel, it’s hygienic, durable, and compliant with international packaging and safety standards, making it suitable for food and pharmaceutical applications.

8. User‑Friendly HMI Control Panel

        The intuitive touchscreen interface allows easy adjustments for pouch size, fill weight, sealing temperature, and speed, making operation simple and efficient.

9. Compact & Space‑Saving Design

         Despite its advanced features, the FFS 135 has a small footprint, making it ideal for start‑ups, SMEs, and facilities with limited production space.

Applications Across Industries

The FFS 135 Two‑Head Granule Filling Machine is a perfect fit for businesses dealing with small‑format packaging across a range of sectors:

• Food & Beverage: Tea, coffee granules, spices, sugar sachets, dry powders, instant mixes, and flavoring agents.

• Pharmaceutical & Nutraceutical: Granules for medicinal applications, supplements, vitamins, herbal powders, and nutraceutical blends.

• Cosmetics & Personal Care: Small‑dose powdered products, cosmetic granules, bath salts.

• Chemical & Industrial: Fine granules or small‑quantity chemical additives in sachets.

Its broad versatility makes it ideal for businesses managing multiple product lines with varied pouching requirements.

Benefits of the Sonic FFS 135 Two‑Head Machine

• High Throughput: Dual‑head design doubles packaging speed.

• Accuracy & Consistency: Precise volumetric filling ensures uniform product quantities.

• Compact Design: Small footprint saves floor space, making it perfect for smaller facilities.

• Cost Efficiency: Optimizes film usage and reduces product wastage.

• Improved Shelf Life: Airtight seals protect contents from moisture, oxidation, and contaminants.

• Retail‑Ready Packaging: Produces attractive, uniform pouches suitable for display.

Product Specifications

• Model: Sonic Industries FFS 135 Two‑Head Granule Filling Machine

• Filling Range: 1 g to 100 g

• Filling System: Dual‑head volumetric filler (customizable)

• Film Roll Width: Max 240 mm

• Sealing Type: Heat‑seal with adjustable temperature control

• Pouch Type: Laminated and multi‑layer heat‑sealable pouches

• Material of Construction: SS304 food‑grade stainless steel

• Control Interface: Touchscreen HMI for easy operation

• Power Requirement: 220 V / 50 Hz (Single‑Phase)

• Production Speed: High‑output (varies based on product and pouch size)

• Safety Features: Emergency stop, overheat protection, operator safety interlocks

• Applications: Small‑format pouches for food, pharmaceutical, and industrial granules

Step‑by‑Step Working Process

1. Film Feeding: Laminated or multi‑layer roll film (up to 240 mm) is fed into the machine.

2. Pouch Formation: The forming collar shapes the film into small‑format pouches.

3. Dual Filling: Two filling heads simultaneously fill pouches with precise quantities.

4. Heat Sealing: Sealing jaws create airtight closures to preserve freshness.

5. Discharge: Finished pouches are discharged for boxing, labeling, or secondary packaging.

Frequently Asked Questions (FAQs)

Q1: Can this machine handle ultra‑fine granules?
         Yes, it is optimized for free‑flowing and semi‑free‑flowing granules with optional customizations for finer materials.

Q2: Is it suitable for branded packaging?
         Absolutely. It works with laminated and multi‑layer printed films, allowing you to create branded, retail‑ready pouches.

Q3: How easy is it to adjust pouch size and fill weight?
          Very easy. The HMI control panel allows operators to quickly adjust settings for different product and pouch requirements.

Q4: Can this machine be integrated into a larger production line?
          Yes. It can be connected with conveyors, labeling machines, and secondary packaging systems.

Q5: What is the maintenance requirement?
          It needs only routine preventive maintenance and cleaning to ensure consistent performance and long service life.