Description
Granule Packing Machine
Fully Automatic Weighing, Filling & Sealing Solution for Pulses, Spices, Tea, Sugar & More
Introduction
Granule Packing Machine In today’s competitive, fast-paced packaging industry, accuracy, speed, hygiene, and automation have become non-negotiable. For businesses dealing with granular products like tea, pulses, sugar, seeds, spices, dry fruits, namkeen, detergent powder, and more, achieving a clean and consistent pack is essential for both brand image and regulatory compliance.
That’s where the Granule Packing Machine comes in.
Designed for precision, durability, and speed, this fully automatic machine integrates advanced weighing, filling, and sealing mechanisms in one compact footprint. Whether you’re a startup or a large-scale FMCG producer, the granule packing machine offers a cost-effective, low-maintenance, and high-output solution that scales with your growth.
Applications – What Can It Pack?
| Product Type | Examples |
|---|---|
| Food Grains | Rice, Wheat, Bajra, Maize, Pulses, Dals |
| Spices | Clove, Black Pepper, Cumin, Fennel, Mustard Seeds |
| Namkeen & Snacks | Mixture, Chips, Puffed Rice, Sev, Farsan |
| Tea & Coffee | Loose Tea, Green Tea, Filter Coffee |
| Dry Fruits & Nuts | Almonds, Raisins, Cashew, Pistachios |
| Sugar & Salt | White Sugar, Brown Sugar, Iodized Salt |
| Seeds & Agro | Sunflower Seeds, Fenugreek, Granular Fertilizer |
| Non-Food Items | Detergent Powder, Urea, Granular Plastic |
Whether packing 50 grams or 5 kilograms, the machine can be custom-configured based on your exact weight range and product texture.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Automatic Granule Packing Machine |
| Filling System | Multi-head Weigher / Cup Filler / Auger (customizable) |
| Weighing Range | 50g – 5kg (configurable in models) |
| Packing Speed | 20–60 Pouches per Minute (depending on weight) |
| Pouch Type | Center Seal / 3-Side Seal / 4-Side Seal / Gusseted |
| Film Material Supported | Laminated Films (PET/PE, BOPP, Aluminum Foil) |
| Pouch Width | 80mm – 300mm (customizable) |
| Pouch Length | 100mm – 400mm (adjustable) |
| Control System | PLC with Touchscreen HMI Interface |
| Power Requirement | 220V/Single Phase or 440V/Three Phase |
| Compressed Air Requirement | 6 CFM @ 6 Bar (for pneumatic operation) |
| Machine Dimensions | Approx. 2000mm × 1400mm × 2600mm |
| Machine Weight | 800 – 1000 Kg |
| Body Material | SS 304 Contact Parts / MS Powder Coated Frame |
How It Works – Process Flow
1: Product Feeding
Raw granules are fed into the hopper manually or via elevator.
2: Accurate Weighing
A high-precision multi-head weigher or volumetric cup filler calculates the exact fill quantity with minimal variance (±1–2%).
3: Pouch Forming
The machine pulls laminated film, forms a pouch through forming collar, and prepares it for filling.
4: Product Filling
The product is released into the pouch after weight confirmation, ensuring consistent quantity.
5: Sealing & Cutting
Sealing jaws close and heat seal the pouch. Optional date/batch printing can be done. The pouch is cut and discharged.
Key Features
High-Speed Multi-Head Weighing
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Ensures accurate, consistent weight even for uneven-sized granules.
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Minimizes product giveaway and increases profit margin.
Smart PLC Control System
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Full touch HMI interface.
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Store 50+ packaging presets.
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Easy changeover between different SKUs.
Stainless Steel Contact Parts (SS 304)
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Ideal for food-grade packaging.
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Resistant to corrosion and contamination.
Servo Motor Driven Pulling System
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Ensures precise film pulling and pouch length control.
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Reduces wastage and increases output.
Auto-Centering Film System
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Keeps pouch alignment perfect throughout operation.
Optional Add-ons:
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Nitrogen flushing for freshness.
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Batch/Date printer.
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Pouch counting and batch collection table.
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Gusseting unit for stand-up pouches.
Maintenance & After-Sales Support
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Low maintenance due to servo motors and simple mechanisms.
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Easy cleaning with tool-free hopper and contact part removal.
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Sonic Industries offers PAN India service, remote video support, and annual maintenance contracts (AMC).
Benefits at a Glance
| Feature | Advantage |
|---|---|
| Speed | Pack up to 60 pouches per minute |
| Accuracy | Reduce overfill, save money |
| Automation | Fully automatic—minimal operator involvement |
| Clean Operation | Dust-free sealing, hygienic contact parts |
| Versatility | Handle 100s of granular product types |
| Customization | Adjustable pouch length, filling weight & sealing style |
| Compact Design | Optimized for small to medium factory floors |
Typical ROI Calculation
Let’s assume:
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Packing 1kg tea pouches
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8 hours/day × 30 days
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30 pouches/minute
That’s:
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432,000 pouches/month
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Manual labor saving: ₹30,000–₹50,000/month
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Reduced wastage: 1–2% savings in product
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Payback period: 6–8 months
Safety & Compliance
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CE Certified Components
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Electrical Overload Protection
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Emergency Stop Button
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Temperature Alarms
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Dust-Proof, Rust-Free SS Hopper
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Option for Food Safety Certification (on request)
Real-World Use Case Examples
Tea Exporter in Assam
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Shifted from semi-auto to granule machine
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Increased packing output by 300%
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Reduced labor from 6 to 2 operators
Namkeen Brand in Gujarat
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Uses 14-head model for 500g, 1kg, 2kg packs
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Added nitrogen flushing for long shelf life
Pharma Seeds Unit in Maharashtra
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Customized auger filler + batch printing
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Packs 100g, 250g, 1kg packets with barcode stickers
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