Description
Automatic Granule Packing Machine
Introduction
The Automatic Granule Packing Machine is a high-efficiency packaging solution designed for free-flowing granular materials such as sugar, salt, seeds, rice, pulses, tea, coffee, namkeen, detergent granules, and more. It integrates advanced automation with rugged engineering to deliver consistent pouch quality, high production speed, and excellent accuracy. This machine is ideal for manufacturers who need scalable, low-maintenance, and cost-effective granule packaging systems.
Combining Volumetric Cup Filler Technology or Weigh Filler Mechanism with a Vertical Form Fill Seal (VFFS) system, this machine can handle high-volume output with minimal manpower. Whether you operate in the food, chemical, agricultural, or pharmaceutical sectors, this machine offers consistent packaging with impressive return on investment.
Key Features Automatic Granule Packing Machine
High-Speed Pouch Packing
The machine can pack up to 60 pouches per minute, depending on the product and pouch size. Perfect for high-throughput production environments.
Volumetric Cup Filler / Multi-Head Weigh Filler
Two system options:
- Volumetric Cup Filler: Best for uniform-size granules (e.g., sugar, pulses)
- Multi-Head Weigh Filler: Ideal for varied-size or high-accuracy requirements (e.g., dry fruits, tea)
PLC with HMI Touchscreen
Smart interface to set pouch length, filling weight, sealing time, and temperature. Memory storage for multiple product presets.
Servo Motor Mechanism
Ensures accurate pouch pulling and sealing with minimal film wastage.
Flexible Pouch Designs
Supports various pouch formats like center seal, three-side seal, gusseted pouch, and pillow pouch.
Stainless Steel Build
Available in SS304 (standard) or SS316 (optional) for hygienic operations, especially in the food and pharma industries.
Technical Specifications
| Feature | Specification |
|---|---|
| Product Type | Granular (free-flowing) |
| Filling Range | 10g – 2kg |
| Packing Speed | 20 – 60 PPM (depending on filler type) |
| Accuracy | ±1 – 2% |
| Film Roll Width | 300 – 600 mm |
| Pouch Width | 50 – 300 mm |
| Pouch Length | 60 – 400 mm |
| Power Requirement | 220V/440V, 3 Phase, 50/60Hz |
| Power Consumption | 2 – 5 kW |
| Air Requirement | 6 – 8 CFM @ 6 Bar |
| Pouch Type | Center Seal, Pillow Pack, Gusset Pouch |
| Control System | PLC + HMI Touchscreen |
| Material Contact Parts | SS304 / SS316 (optional) |
Applications
Food Industry
- Sugar
- Salt
- Tea & Coffee
- Spices (Whole)
- Rice, Pulses, Grains
- Namkeen, Mukhwas, Supari
Chemicals & Agro Industry
- Detergent Granules
- Fertilizers
- Seeds
- Urea, Pesticides
Pharmaceutical & Healthcare
- Nutritional Granules
- Health Supplements
Working Process
- Product Feeding: The product is fed into the hopper manually or via elevator.
- Measuring: Either a volumetric cup system or a weigher determines the correct amount.
- Pouch Forming: Film roll is shaped into a pouch by forming collar.
- Filling: The measured product is filled into the pouch.
- Sealing & Cutting: Pouch is sealed horizontally and vertically, then cut.
- Output: Final pouch is sent to collection or takeaway conveyor.
Optional Attachments
- Nitrogen Flushing: Preserves product freshness
- Batch Coding Printer: Date, MRP, and Batch No. printing
- Z-Type Elevator: Auto product feeding system
- Takeaway Conveyor: Smooth pouch ejection
- Metal Detector: For food safety compliance
Benefits
| Feature | Benefit |
| High Output | Ideal for large-volume manufacturers |
| Versatile Filling | Adapts to various granules with different fillers |
| Clean Packaging | Minimal product spillage and dust |
| Modular Design | Easy to clean, operate, and maintain |
| Reduced Wastage | Accurate sealing and dosing system |
| User-Friendly | HMI interface with recipe memory |
Frequently Asked Questions (FAQs)
Q1: Can this machine handle both food and non-food granules?
Yes. It is suitable for grains, seeds, spices, detergent, and chemical granules.
Q2: Can I pack different pouch sizes with one machine?
Yes. You can adjust pouch width and length by changing forming sets and settings.
Q3: What’s the difference between volumetric cup filler and weigh filler?
Volumetric cup filler is faster for uniform granules. Weigh filler gives higher accuracy for mixed-size or premium products.
Q4: Is it compliant for food-grade applications?
Yes, it comes with SS304 or SS316 contact parts and optional GMP finish.
Q5: How is the machine maintained?
It requires basic cleaning, lubrication, and monthly inspection. AMC support is available.
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