Description
Sonic Industries Automatic Granule Packing Machine
Precision Packaging Solution for Pulses, Seeds, Tea, Sugar, Dry Fruits, Spices & More
Introduction
In today’s dynamic packaging environment, granule-based products like pulses, tea, seeds, sugar, spices, namkeen, and dry fruits demand high-speed, high-accuracy packaging solutions that can handle mass production without compromising on quality, hygiene, or branding.
Sonic Industries brings you a world-class, fully automatic solution—the Automatic Granule Packing Machine, engineered to meet the ever-growing packaging demands of the food, agro, and FMCG industries.
This machine is more than just a packer—it’s a complete packaging system that automates weighing, filling, pouch forming, sealing, cutting, printing, and counting with industrial-grade accuracy and reliability. Whether you’re a small business scaling up or a large-scale producer optimizing operations, this machine brings efficiency, aesthetics, and automation to your packaging line.
Key Product Applications
The Sonic Industries Automatic Granule Packing Machine is designed to handle a wide variety of free-flowing granule and coarse powders:
| Category | Examples |
|---|---|
| Pulses & Grains | Moong dal, Chana dal, Toor dal, Rajma, Rice, Wheat, Bajra |
| Spices | Mustard, Jeera, Dhania seeds, Pepper, Ajwain |
| Tea & Coffee | Loose leaf tea, Green tea, Herbal tea, Filter coffee |
| Dry Fruits | Almonds, Raisins, Cashews, Walnuts, Pistachios |
| Namkeen & Snacks | Mixture, Bhujia, Sev, Puffed rice, Masala peanuts |
| Agro Products | Seeds, Fertilizers, Granular pesticides, Urea |
| Sugar & Salt | Iodized salt, Mishri, Brown sugar, Crystal sugar |
| Industrial Use | Granular plastic, Detergent powders, Plastic resins |
Technical Specifications
| Parameter | Details |
|---|---|
| Machine Name | Automatic Granule Packing Machine |
| Weighing System | Multi-head weigher / Linear weigher / Volumetric cup filler |
| Filling Range | 50 grams to 5 kilograms (depending on model) |
| Packing Speed | 20 to 70 pouches per minute (variable by weight and product) |
| Pouch Types | Center seal, 3-side seal, 4-side seal, pillow pack, gusseted |
| Pouch Size | Width: 80mm–300mm / Length: 100mm–400mm |
| Material Supported | BOPP, Laminated film, PET, Foil, LDPE, PP |
| Control Panel | PLC Controller with 7″ HMI Touchscreen |
| Construction | SS 304 contact parts / MS powder-coated body |
| Power Requirement | 220V single phase or 440V three phase (as per model) |
| Air Compressor | Required: 6 CFM at 6–7 bar (for pneumatic sealers) |
| Optional Add-ons | Nitrogen flushing, Date printer, Gusseting, Pouch counting |
Operating Workflow
1. Feeding & Weighing
The product is lifted into the hopper (manually or via Z-type elevator). From there, it flows into a multi-head or linear weigher, which intelligently weighs the exact amount (±1% tolerance).
2. Pouch Forming
Laminated roll film is pulled automatically and formed into a pouch using a forming collar.
3. Filling
After the pouch is formed and ready, the weigher releases the accurate quantity of the product into the pouch.
4. Sealing & Cutting
The filled pouch is heat sealed at the top. A high-speed cutter then separates each pouch before it’s dropped onto the discharge tray or conveyor.
5. Coding & Counting
An optional batch coding printer prints MRP, MFG, EXP, or QR codes on the pouch. An optional counter helps batch collection for packing into cartons.
Key Features & Benefits
Intelligent Weighing Technology
Sonic’s high-precision load cells deliver pinpoint accuracy, reducing product wastage and increasing profits. Multi-head and linear options are available.
Touchscreen PLC Controller
User-friendly HMI with:
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Preset programs for different SKUs
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Error diagnosis
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Temperature, speed, and pouch length control
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Real-time monitoring of production count & batch output
Servo Motor Film Pulling
Servo-driven pulling rollers ensure:
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Synchronized film movement
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Perfect pouch length
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Reduced film wastage
Universal Pouch Compatibility
Pouch forming attachments are interchangeable—use one machine for:
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Center seal
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3-side seal
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Stand-up pouches
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Gusseted bags
Compact Footprint, High Output
Despite its small factory space requirement, the machine delivers industrial-level productivity—ideal for both growing and large factories.
Optional Customizations
| Feature | Advantage |
|---|---|
| Nitrogen Flushing | Preserves freshness for tea, namkeen, dry fruits, snacks |
| Batch Coding | Prints MRP, Expiry, Barcode, QR code for compliance |
| Gusseting Unit | Enables stand-up pouch formats |
| Pouch Counting | Automates grouping of pouches for bulk packing |
| Photo Mark Sensor | For printed roll film with registration mark alignment |
| Z-Type Conveyor | Automates feeding, reducing manual labor |
Build Quality & Materials
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SS 304 Contact Parts: 100% food-grade, rust-proof, easy to clean
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Powder Coated Frame: Long-lasting durability in Indian environments
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Hopper & Weigher: Detachable parts for easy maintenance and cleaning
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Temperature-Protected Sealing Jaws: Avoid burnt seals and reduce reject rate
Cost Savings & ROI
Scenario: Tea Pack of 500g
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Manual packaging: 6 laborers for 1000 packs/day
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Machine output: 3000 packs/day with 1 operator
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Monthly savings: ₹40,000 – ₹60,000
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Product accuracy: 99% weight precision saves overfilling losses
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ROI: Machine pays for itself in 6–8 months
Industry Use Cases
| Industry | Benefit |
|---|---|
| FMCG (Fast-Moving Goods) | Handles multiple granule products on same machine |
| Food Exporters | Hygienic SS design, perfect for FSSAI & FDA compliance |
| Spice & Masala Units | Accurate dosing, eliminates clumping or spillage |
| Agro & Seed Plants | Protects seeds with air-tight sealing, coding for traceability |
| Startup Brands | Low-maintenance, scalable solution for growing SKU counts |
| Retail Private Labels | Attractive packaging improves shelf presence |
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