Description

Semi-Automatic Stirring Paste Filling Machine

Precision Meets Power for Thick, High-Viscosity Filling Applications

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 Overview

The Semi-Automatic Stirring Paste Filling Machine is a specialized solution engineered to handle high-viscosity, semi-solid, or particulate-laden products with exceptional accuracy and ease. Designed for products that tend to settle, harden, or separate—such as creams, sauces, adhesives, herbal pastes, and ointments—this machine features a stirring mechanism that keeps the mixture uniform and consistent throughout the filling process.

It is the perfect bridge between manual and fully automated production, offering businesses a cost-effective, space-saving, and efficient solution for precise filling without compromising on quality. Semi-Automatic Stirring Paste Filling Machine Whether you’re operating in the food, cosmetic, pharmaceutical, or chemical industry, this machine adds productivity and consistency to your production line.

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 Key Features

 Built-in Stirring Mechanism

The integrated agitator keeps thick pastes, suspensions, and emulsions well-mixed during filling. This avoids sedimentation or separation, especially in products containing oil, powder, or herbal extracts.

 Precision Volumetric Filling

Using a pneumatic piston filler, the machine delivers consistent volume per stroke with an accuracy of ±1%, reducing product wastage and ensuring packaging uniformity.

 Semi-Automatic Operation

Requires minimal manual input – the operator controls the foot pedal or switch to initiate filling. Ideal for controlled batch production with human oversight.

 Heavy-Duty Hopper with Jacket Option

The stainless-steel hopper can store 30–60 liters (customizable) and optionally includes heating or jacketed options to maintain fluidity of sticky or heat-sensitive pastes.

 Pneumatically Driven

The machine uses compressed air for actuation, ensuring smooth piston movement, controlled fill rate, and explosion-proof, flame-free operation — a safer alternative for sensitive environments.

 Hygienic & GMP Compliant

Manufactured using SS304 or SS316 stainless steel, the machine adheres to strict hygiene norms. All contact parts are food/pharma grade, corrosion-resistant, and easy to disassemble for cleaning.

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 Technical Specifications

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 How It Works

1. Material Loading
   Product is loaded into the hopper, where the stirring paddle rotates to ensure consistency.

2. Stirring & Homogenization
   The agitator rotates at adjustable speeds, keeping the product uniformly mixed, preventing ingredient settling.

3. Filling Initiation
   Operator triggers the fill using a foot pedal or button. The pneumatic piston draws and dispenses the paste with precise control.

4. Nozzle Dispensing
   The anti-drip nozzle ensures clean, controlled filling into containers, tubes, bottles, or pouches.

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 Application Industries

 Cosmetics

• Fairness creams

• Herbal pastes

• Lotions and gels

• Hair conditioners and serums

 Pharmaceuticals

• Antiseptic ointments

• Ayurvedic pastes

• Syrups with high viscosity

• Medicated gels

 Food & Beverage

• Tomato ketchup and chutneys

• Chocolate spreads and sauces

• Honey and peanut butter

• Pickle pastes and garlic ginger paste

 Chemicals & Household

• Detergent pastes

• Industrial adhesives

• Lubricating greases

• Cleaning gels and polishes

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 Advantages

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 Optional Add-ons & Customization

• Heating Jacket for Hopper – Keeps viscous products warm and flowable.

• Double Nozzle System – Increases throughput for two containers at once.

• Vacuum Hopper Lid – Prevents air bubble formation in sensitive formulations.

• Nozzle Shut-off Valves – Prevents post-fill dripping and wastage.

• Tabletop or Trolley-mounted – For space flexibility and portability.

• Batch Coding Integration – Add-on for MRP/Date/Batch coding on filled containers.

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 Design Variants

1. Tabletop Stirring Paste Filler (5ml–250ml)
   Compact and economical, ideal for startups and R&D labs.

2. Heavy-Duty Floor Model (50ml–1L)
   Larger hopper, robust frame, suitable for industrial units and high-volume production.

3. With Heating Jacket & Temperature Controller
   Suitable for sticky or semi-solid materials like petroleum jelly or herbal balms.

4. Stirring + Pressurizing Hopper Model
   Designed for ultra-thick products like glue or greases needing pressurized push.

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 Why Choose This Machine?

1. Problem-Free Operation

Avoid clogging, air bubble formation, and sedimentation with continuous agitation.

2. Hygienic Construction

Food and pharma-friendly SS materials that meet international safety standards.

3. Faster ROI

Semi-automatic design provides high value at low investment cost, increasing profit margins and productivity.

4. Easy Maintenance

Simple design with minimal moving parts for low maintenance downtime.

5. Operator Friendly

Foot pedal or manual button gives operator total control during batch changes, reducing waste.

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 Ideal For:

• MSME units scaling up from manual filling

• Ayurvedic product manufacturers

• Homegrown cosmetic startups

• Food processing SMEs

• Contract manufacturers of viscous products

• Pilot batches or seasonal production runs

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