Description
Pneumatic Paste Filler – 100ml to 1000ml
High-Capacity, Semi-Automatic Paste Filling Machine for Creams, Sauces, Gels & More
Product Overview
The Pneumatic Paste Filler – 100ml to 1000ml is a heavy-duty, semi-automatic machine designed for efficient, hygienic, and precise filling of viscous and semi-viscous materials. Powered by compressed air and built with stainless steel components, this filler offers an ideal solution for medium to large batch production in industries such as food, pharmaceuticals, cosmetics, ayurvedic, and chemicals.
Whether you’re filling 100ml cosmetic jars, 500ml food containers, or full 1-litre bottles of cream or sauce, this pneumatic machine delivers consistent performance with high speed and exceptional accuracy.
Key Features
Pneumatic Drive – No Electricity Required
The machine runs entirely on compressed air, making it safe for wet environments and ideal for production zones where electricity use is restricted. Requires a 1–2 HP compressor.
Large Volume Filling: 100ml to 1000ml
This model supports adjustable filling volumes between 100ml and 1000ml, perfect for larger retail or bulk packaging formats. The piston-based mechanism ensures clean, consistent dosing.
High Accuracy (±1%)
The machine uses a precision pneumatic piston to ensure each fill is accurate to within ±1%, minimizing product waste and ensuring consistent packaging quality.
SS304 Construction (Optional SS316)
All contact parts are made of SS304 stainless steel, ensuring hygiene, corrosion resistance, and compliance with food and pharma standards. SS316 available for special requirements.
Anti-Drip Nozzle
The machine comes with a drip-proof, shut-off nozzle to ensure clean fills with no dripping, trailing, or wastage — especially important when filling viscous materials like honey, peanut butter, or balm.
Manual Control with Foot Pedal
Operation is manually triggered via foot pedal or hand push button, allowing flexible and controlled operation. Ideal for semi-automated lines or operator-managed production.
Compact Yet Powerful
Despite its larger volume range, this unit fits comfortably on a bench or trolley. Its compact footprint makes it perfect for mid-scale production environments with space limitations.
Technical Specifications
| Feature | Specification |
|---|---|
| Filling Volume | Pneumatic Paste Filler – 100ml to 1000ml |
| Filling Accuracy | ±1% |
| Drive Type | Pneumatic (Air pressure: 0.4 – 0.6 MPa) |
| Control Mode | Foot pedal / Push-button |
| Material | SS304 / Optional SS316 |
| Nozzle Type | Anti-drip shut-off stainless steel |
| Filling Speed | 10 – 20 fills/min (depends on product) |
| Hopper Capacity | 40 – 50 Litres (customizable) |
| Cleaning | Tool-free disassembly |
| Mounting | Bench-top / Floor trolley (optional) |
| Weight | 55 – 75 kg |
Compatible Products
Food Products
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Tomato ketchup, mayonnaise, and sauces
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Chocolate syrup, fruit jam, peanut butter
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Honey, ginger-garlic paste
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Pickle masala paste, chutney
Cosmetics & Personal Care
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Herbal creams, face masks, hair conditioners
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Lotions, gels, scrubs, aloe vera gels
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Body butter and moisturizer
Pharmaceuticals & Ayurveda
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Medicated creams, gels, ointments
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Herbal balms, toothpastes, ayurvedic lehyams
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Vicks-like rubs, pain relief creams
Chemicals & Industrial Products
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Liquid soaps, detergents, handwash
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Adhesive pastes, cleaning gels
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Grease, lubricants
Applications by Industry
| Industry | Use Case Examples |
|---|---|
| Food & Beverage | Jars, bottles, tubs of sauces and condiments |
| Cosmetics | Retail packs of creams, gels, and lotions |
| Pharmaceutical | Ointments, balms, gel-based medications |
| Ayurvedic | Herbal lehyams, pastes, and medicated creams |
| Chemicals | Bulk packaging of gels, sealants, and lubricants |
Why Choose This Model?
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Accurate Filling for Large Sizes: Easily handles larger fill volumes without compromising on precision.
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Hygienic Contact Parts: SS304 ensures product safety in food and pharma operations.
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No Electricity Needed: Compressed air-powered for safe use in humid environments.
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User-Friendly Controls: Easy foot pedal operation for controlled dispensing.
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Quick to Clean: Fully disassemblable for effortless cleaning and product changeover.
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Heavy-Duty Construction: Designed for medium to heavy-duty usage with robust parts.
Optional Customization
| Custom Feature | Benefit |
|---|---|
| SS316 Build Upgrade | For pharma/corrosive chemical compatibility |
| Jacketed Heated Hopper | Keeps balms, waxes, or thick pastes flowable |
| Double Nozzle Head | Fills two containers simultaneously |
| Tall Nozzle Extension | Suitable for deep jars or narrow-neck bottles |
| Caster Wheel Base | Adds mobility for floor-based operation |
Easy Cleaning & Maintenance
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Tool-Free Disassembly: Quickly remove hopper, piston, and nozzle.
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Fast Changeovers: Switch between products with minimal cleaning time.
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No Electrical Components: Lower risk of breakdowns.
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Daily Cleaning Time: 10–15 minutes depending on material.
What’s Included
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Pneumatic Paste Filler – 100ml to 1000ml
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40–50L Stainless Steel Hopper
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Anti-drip Nozzle Assembly
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Foot Pedal Operation Kit
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Maintenance Toolkit
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Instruction Manual
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Optional: Spare Nozzles / Cleaning Brush
Return on Investment (ROI)
This filler boosts your production capability while minimizing manpower and waste:
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Up to 3x faster than manual filling
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More consistent packaging = Fewer customer complaints
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Less product wastage = Cost savings on raw materials
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Increased output = More revenue opportunities
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