Description

Pneumatic Paste Filler – 500ml to 5000ml

Heavy-Duty Semi-Automatic Filling Machine for Bulk Packaging of Creams, Sauces, Gels & More

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 Overview

The Pneumatic Paste Filler – 500ml to 5000ml is an industrial-grade, high-capacity semi-automatic filling machine built for bulk paste filling applications. Engineered with robust materials and designed for precision, it is ideal for businesses that need to fill large containers such as buckets, jars, cans, bottles, and tubs with high-viscosity or semi-viscous products.

This model operates using compressed air, requiring no electricity, and offers high fill volume accuracy, hygienic construction (SS304 or SS316), and tool-free maintenance. Whether you’re a food processor, Ayurvedic manufacturer, cosmetic brand, or industrial chemical producer, this machine offers a highly scalable and cost-efficient solution for batch filling operations.

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 Key Features Pneumatic Paste Filler  500ml to 5000ml :

 Massive Filling Volume (500ml to 5000ml)

The machine supports filling operations from 500 milliliters up to 5 liters, making it perfect for high-volume, bulk packaging. Its adjustable piston allows you to set the exact volume for different product sizes without changing machines.

 Pneumatic Drive System

Powered entirely by compressed air, this machine eliminates the need for electricity. This makes it safe for wet production environments, reduces power dependency, and increases operational safety. A 1HP–2HP air compressor is recommended.

 High Accuracy & Consistency (±1%)

With a precision-engineered pneumatic piston mechanism, this filler guarantees consistent and repeatable fills within ±1% accuracy. It drastically reduces product wastage and improves packaging uniformity across batches.

 Stainless Steel SS304 Build (SS316 Optional)

All product-contacting parts are fabricated from SS304 stainless steel, which is rust-proof, durable, and compliant with GMP, HACCP, and food/pharma industry regulations. SS316 is available for chemical or pharmaceutical-grade requirements.

 Drip-Free Shut-Off Nozzle

Equipped with an advanced anti-drip shut-off valve, the nozzle ensures that filling is clean and controlled. This prevents leaks, spills, and trails after filling, especially with sticky or thick pastes.

 Semi-Automatic with Foot Pedal Operation

The operator triggers the filling process via a foot pedal or push-button, providing full control over each cycle. This semi-automatic function is ideal for small and medium-scale production runs.

 Robust Construction for Industrial Use

The machine is built to handle heavy-duty usage, featuring a large hopper (up to 100 liters), thick-gauge steel body, and high-capacity pneumatic systems. It is designed to operate continuously in demanding environments.

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 Technical Specifications

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 Product Compatibility

 Food Products

• Tomato sauce, ketchup

• Chutneys and pickles

• Peanut butter, chocolate paste

• Mayonnaise, mustard

• Fruit jam and syrups

• Honey and jaggery paste

 Cosmetics & Personal Care

• Hair cream, gel, conditioners

• Face packs and scrubs

• Herbal body creams and lotions

• Body butter in large jars

 Pharmaceuticals & Ayurvedic

• Medicated ointments

• Ayurvedic lehyam and churna

• Herbal creams and pastes

• Pain relief balms

 Industrial & Chemical Products

• Adhesives and glue pastes

• Cleaning gels and chemicals

• Liquid soaps and detergents

• Grease and lubricants

• Slurry and semi-solid chemicals

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 Industry Applications

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 Benefits of the 500ml to 5000ml Pneumatic Paste Filler

1.  Precision Filling in Bulk Sizes

High-volume fills are often prone to spillage or inconsistency. This machine maintains high accuracy even for 5-litre containers, ensuring every pack is uniform and leak-free.

2.  Versatile for Many Industries

Whether you’re in food, cosmetics, pharma, or industrial manufacturing, this filler adapts to your product — from sauces to adhesives, all in a single machine.

3.  Durable & Low Maintenance

Built with long-life pneumatic components, thick-gauge stainless steel, and simple mechanisms, it needs minimal maintenance and delivers years of reliable service.

4.  Easy to Clean

All product-contacting parts can be removed without tools, making it easy to clean between batches. A simple water flush is often enough for non-sticky products.

5.  Energy-Free Operation

No electricity required. Operates on compressed air only, making it ideal for remote production units, flammable zones, or hygienic areas.

6.  Customizable Hopper Capacity

Standard models offer 80–100L stainless steel hoppers. Larger capacities can be built to order based on production requirements.

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Optional Customization & Upgrades

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 Cleaning & Maintenance

Keeping the machine clean is easy and quick:

• Disassembles in under 5 minutes

• Flushable using water or light detergent

• No electronic circuits = minimal breakdown risk

• Smooth internal finish prevents product buildup

•  Ideal for frequent product changeovers

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 ROI & Business Benefits

By integrating this filler into your workflow, you’ll experience:

• Faster turnaround on large-batch production

• Reduced labor and fatigue compared to manual filling

• Improved product consistency

• GMP-compliant packaging standards

• Lower product waste, especially with thick substances

• Scalability as your business grows

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 What’s Included in the Box

• Pneumatic Paste Filler Machine – 500ml to 5000ml

• SS Hopper with lid (standard 100L)

• Anti-drip stainless steel nozzle

• Foot pedal & control panel

• Toolset for maintenance

• User manual & installation guide

• Optional: Cleaning brushes & spare nozzle tips

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 Widely Used Across India & Beyond

The 500ml to 5000ml Pneumatic Paste Filler has been successfully deployed in:

• India – major food manufacturers, herbal industries, detergent producers

• Middle East – large-scale paste filling for sauces and oils

• Africa & Southeast Asia – agro-chemical companies and bulk food brands

• Export Units – for 5L jars and institutional food packs

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