Description
DGYF 1000A Induction Sealing Machine – Advanced Portable Foil Cap Sealer for Leak-Proof Packaging | Sonic Industries
Product Summary
The DGYF 1000A Induction Sealing Machine by Sonic Industries is a powerful, semi-automatic electromagnetic sealing system designed for medium- to large-scale packaging operations. This advanced model offers fast, reliable, and contactless foil sealing for a wide range of plastic and glass bottles.
With a cap diameter range of 20mm to 100mm, intelligent digital controls, and a power output of up to 1200W, the DGYF DGYF 1000A Induction Sealing Machine is ideal for industries where packaging integrity, product safety, and tamper-evidence are critical. Whether you’re in the pharmaceutical, food & beverage, cosmetic, chemical, or agro industry, this model is built to handle demanding workloads while delivering consistent sealing performance.
Its air-cooled design eliminates the need for water systems, making it easy to operate and maintain even in compact workspaces.
Key Features at a Glance
Cap Sealing Range: 20mm to 100mm
High Power Output: Up to 1200 Watts
Digital Timer & Power Display
Advanced Electromagnetic Induction Coil
Air-Cooled Operation (No Water Required)
Touch-Based Digital Control Panel
Tamper-Proof & Leak-Proof Sealing
Supports PET, HDPE, PP, LDPE & Glass Bottles
Overheat & Short-Circuit Protection
Technical Specifications
| Parameter | Details |
|---|---|
| Model | DGYF 1000A Induction Sealing Machine |
| Cap Diameter Compatibility | 20mm – 100mm |
| Compatible Bottle Types | PET, HDPE, LDPE, PP, Glass |
| Power Output Range | 800W – 1200W |
| Voltage | 220V / 50Hz |
| Operation Type | Semi-Automatic (handheld coil trigger) |
| Control Panel | Digital with timer & power setting |
| Sealing Speed | 20–60 bottles/min (operator-dependent) |
| Timer Range | 0.1 to 9.9 seconds |
| Body Material | MS Powder-Coated / Optional SS |
| Cooling System | Dual Air-Cooled Fans |
| Weight | Approx. 7–8 kg |
| Dimensions (L × W × H) | Approx. 380 × 290 × 160 mm |
Applications Across Industries
| Industry | Common Uses |
|---|---|
| Pharmaceuticals | Tonics, syrups, tablets, supplements |
| Food & Beverages | Pickles, honey, sauces, protein powders, dairy products |
| Ayurveda & Herbal | Hair oils, health tonics, herbal pastes |
| Chemicals & Agro | Fertilizers, pesticides, lubricants, cleaning agents |
| Cosmetics & Personal Care | Creams, gels, lotions, herbal cosmetics |
| Contract Packaging | Private label and OEM sealing applications |
Why Choose the DGYF 1000A?
1. Tamper-Evident Sealing
Prevent product tampering, spoilage, and counterfeiting with reliable foil closures.
2. Leak-Proof Packaging
Ideal for eCommerce, transport, and export packaging – keeps contents sealed tightly.
3. Maintenance-Free Operation
Built for long-term performance with minimal moving parts or breakdown risk.
4. Versatile Sealing Compatibility
Seals foil liners to a wide variety of plastic and glass bottles with screw caps.
5. Powerful Output
Seals efficiently with high energy delivery and adjustable timing for accuracy.
6. Digital Display for Precision
Set sealing parameters exactly for different materials, cap sizes, and speeds.
How It Works – The Sealing Process
The DGYF 1000A operates on the non-contact electromagnetic induction principle:
-
Insert the Foil Liner
Place the aluminum foil liner into the cap with the sealing film side facing the bottle. -
Cap the Bottle
Screw the cap with liner onto the filled bottle tightly. -
Activate the Sealing Head
Position the handheld coil over the cap and press the trigger. -
Induction Sealing
The coil generates a magnetic field that heats the aluminum foil, melting the polymer and bonding it to the bottle mouth. -
Cooling & Final Seal
Let it cool for a few seconds – a leak-proof, airtight, tamper-evident seal is now formed.
Ideal Sealing Times by Cap Size
| Cap Diameter | Recommended Sealing Time (Seconds) |
|---|---|
| 20–35mm | 0.8 – 1.2s |
| 36–60mm | 1.2 – 2.0s |
| 61–80mm | 2.0 – 3.0s |
| 81–100mm | 3.0 – 4.0s |
Control Panel Functions
-
Sealing Time Adjustment (0.1s to 9.9s)
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Power Level Control (variable)
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Audio Beep Alert upon Seal Completion
-
System Warning for Overheat or Fault
-
Digital Display for Real-Time Monitoring
Operational Advantages
Plug and Play Installation – No complex setup required.
Minimal Operator Training Needed – Easy to operate.
Sturdy Construction for Daily Use – Ideal for 1000–5000 bottles/day.
Portable & Lightweight – Can be used on any workbench.
Zero Maintenance Cost – No belts, gears, or mechanical parts.
Supports Batch and Lab Production – Perfect for small and mid-sized businesses.
Safety Features
-
Short-Circuit Protection
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Overheat Shutoff
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Auto Stop Function During Coil Overload
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Dual Cooling Fans
-
Error Alerts and Beep Warnings
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