Description

DGYF 200 Induction or Wad Sealing Machine – Compact. Versatile. High-Performance.

Overview

In today’s competitive and fast-paced packaging world, a reliable, efficient, and affordable sealing solution is not just a necessity—it’s a strategic advantage. The DGYF 200 Induction or Wad Sealing Machine is designed to fulfill that role for small to mid-sized businesses that require consistent, tamper-evident, and professional-grade sealing on plastic and glass bottles.

Whether you are packaging pharmaceuticals, food items, cosmetics, chemicals, or beverages, this versatile tabletop sealing unit offers dual compatibility—supporting both foil induction sealing and wad sealing, giving you unmatched flexibility. Lightweight, portable, and easy to operate, it’s the perfect addition to any workspace, production line, or lab environment.

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What Is the DGYF 200 Induction or Wad Sealing Machine?

The DGYF 200 Induction or Wad Sealing Machine is a semi-automatic, handheld induction sealing machine designed to provide airtight and leak-proof seals on containers. Unlike traditional sealing techniques that rely on physical pressure or adhesives, induction sealing is a non-contact process. It uses electromagnetic induction to generate heat in the foil liner, bonding it securely to the bottle mouth.

However, this unit goes a step further—it’s also compatible with wad sealing techniques. Wad sealing uses pressure-sensitive or foam wads (liners) to close the mouth of containers, offering another option for packaging flexibility. This dual-functionality is what sets the DGYF 200 apart from other models in the same price range.

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How Induction and Wad Sealing Work

Induction Sealing Process:

1. A foil liner is placed inside the cap of the bottle.

2. Once the cap is screwed on, the operator positions the sealing head over the bottle.

3. The machine is activated, and a high-frequency magnetic field is created.

4. The magnetic field heats the foil liner within seconds.

5. The heated liner melts the polymer layer, bonding the foil to the rim of the bottle.

6. Once cooled, the seal is tamper-proof and airtight.

Wad Sealing Process:

• A pressure-sensitive wad (also called a liner or seal) is inserted into the cap.

• When the cap is tightly closed, pressure causes the wad to stick to the rim of the bottle.

• This creates a barrier seal that protects the contents and offers product integrity.

• Unlike induction sealing, it doesn’t use heat, making it suitable for heat-sensitive products.

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Key Features

Dual-Function: Induction + Wad Sealing

• Seamlessly switch between induction and wad sealing modes depending on your product.

• Ideal for diversified product lines and packaging needs.

Wide Cap Compatibility

• Supports sealing for cap diameters ranging from 20mm to 80mm.

• Suitable for small dropper bottles to large-mouth containers.

Compact & Lightweight

• Dimensions: 280 x 230 x 115 mm

• Weight: Approx. 4 kg

• Easily portable, ideal for office labs, home businesses, or mobile operations.

Fast Sealing Speed

• Seals in just 0.5 to 2.5 seconds per bottle.

• Suitable for light production batches of up to 50 bottles per minute.

Safe to Use

• Built-in overheat protection system.

• Auto shut-off to prevent coil damage and ensure operator safety.

• Heat-resistant casing and durable induction coil.

User-Friendly Design

• Handheld induction head: Allows accurate placement over bottle caps.

• Digital Timer & Controls: Adjustable heating time for different liner types.

• Cooling vents: For extended usage without thermal overload.

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Technical Specifications

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Applications Across Industries

The DGYF 200 caters to a wide array of industries and packaging requirements. Its compact form factor and dual-functionality make it suitable for:

Pharmaceutical Industry

• Syrup bottles

• Vitamin capsules

• Homeopathy vials

• OTC drug containers

Food & Beverage Industry

• Honey jars

• Oil bottles

• Juice bottles

• Pickles and sauces

Cosmetics & Personal Care

• Lotion containers

• Shampoos and conditioners

• Face cream jars

• Essential oil bottles

Chemical Industry

• Detergents and cleansers

• Laboratory liquids

• Pesticides and fertilizers

Small Businesses & Startups

• Homemade skincare or food products

• Contract manufacturing units

• Online sellers and resellers

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Advantages of Using the DGYF 200

Cost-Effective Packaging

• Reduces dependency on external packaging vendors.

• Affordable for startups and SMEs with limited budgets.

Improved Product Safety

• Induction sealing provides a tamper-proof and leak-proof barrier.

• Helps comply with food safety, pharma, and hygiene regulations.

Extended Shelf Life

• Prevents contamination, oxidation, and leakage.

• Preserves aroma, freshness, and quality for longer durations.

Professional Finish

• Gives a clean, professional appearance to your sealed containers.

• Boosts product appeal on retail shelves and e-commerce platforms.

Low Maintenance

• Durable design with minimal moving parts.

• Requires only occasional coil checks and surface cleaning.

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Operational Guide

1. Connect the machine to a power source (220V AC).

2. Place the induction seal or wad inside the bottle cap.

3. Screw the cap tightly on the container.

4. Adjust the timer on the control panel (usually 1.5–2 seconds).

5. Position the sealing head about 1–2 cm above the cap.

6. Press the activation button. The sealing process begins.

7. A beep or light indicates completion.

8. Remove the bottle and allow the seal to cool for a few seconds.

Tip: Always conduct a test run with your specific container and liner combination before bulk production.

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Safety Instructions

• Do not use with metal bottles or metal caps.

• Avoid continuous operation beyond the recommended duty cycle (15–20 minutes of use, followed by a 5-minute rest).

• Keep the machine away from flammable materials.

• Always use with ventilation to dissipate any heat.

• Clean the unit with a dry cloth. Avoid moisture contact with internal components.

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Packaging & Accessories

Each DGYF 200 unit is shipped with:

• 1 × Sealing Machine Main Unit

• 1 × Handheld Induction Sealing Head

• 1 × Power Cord

• 1 × Instruction Manual

• 1-Year Limited Warranty (on electrical parts)

Optional Add-ons (sold separately):

• Extra induction coils

• Replacement wads or liners

• Digital power controllers

• Adjustable cap holders

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