Sonic Industries 4 Head Granule Filling Machine – 100 to 1000 Gram Capacity

Description

Introduction

The packaging industry is evolving at a rapid pace, and manufacturers are continuously searching for solutions that improve efficiency, accuracy, and reliability. Among the most in-demand solutions is the Sonic Industries 4 Head Granule Filling Machine – 100 to 1000 Gram Capacity, a highly versatile, semi-automatic filling system designed to meet the increasing demands of modern production lines.

This machine is built to handle a wide range of granular products such as rice, pulses, sugar, spices, seeds, grains, dry fruits, nuts, fertilizers, coffee beans, detergent powders, and more. Its 4-head design ensures fast and simultaneous filling of multiple containers, drastically improving output while maintaining exceptional accuracy.

With its 100 to 1000 gram filling capacity, the machine caters to diverse packaging needs across small to large production scales. Whether you are a food manufacturer, agricultural processor, or chemical supplier, this granule filling machine provides unmatched precision, speed, and reliability.

Product Description

The Sonic Industries 4 Head Granule Filling Machine is engineered with state-of-the-art technology to streamline granule packaging processes. It combines precision weighing, fast filling, and user-friendly controls into a compact, robust machine.

• Four Head Mechanism: The machine comes with four independent filling heads that work simultaneously to fill multiple containers or pouches in one cycle. This multi-head functionality significantly enhances productivity, reducing labor costs and improving turnaround times.

• Capacity Range: With a filling capacity of 100 grams to 1000 grams, it offers the flexibility to handle small retail packs as well as bulk distribution needs.

• Accuracy & Reliability: Equipped with high-precision load cells and weighing technology, it ensures consistent filling weights, reducing product wastage and ensuring customer satisfaction.

• Build Quality: Made with stainless steel construction, the machine guarantees durability, hygiene, and easy maintenance, making it suitable for food-grade and industrial applications.

• Automation: While semi-automatic, the system is designed to minimize manual intervention. Operators can easily adjust filling weights, container sizes, and speed through its intuitive digital interface.

This granule filling machine is a cost-effective investment for industries aiming to scale production, maintain accuracy, and meet rising market demand.

Technical Specifications

• Model: Sonic Industries 4 Head Granule Filling Machine

• Filling Capacity: 100 grams – 1000 grams per head

• Number of Filling Heads: 4

• Filling Speed: Up to 40–60 packs/minute (depending on product type and weight)

• Accuracy: ±0.2–0.5% (depending on granule flow and size)

• Material: SS304/SS316 Stainless Steel Contact Parts

• Control System: PLC-based digital control with touch screen

• Power Requirement: 220V/50Hz (customizable as per requirement)

• Air Requirement: Pneumatic system with compressed air support

• Machine Dimensions: Approx. 1500mm x 1200mm x 2000mm (varies by design)

• Weight: ~400–600 kg (depending on customization)

• Operation: Semi-Automatic / Can be integrated with automatic packaging lines

• Packaging Compatibility: Pouches, bottles, jars, tins, and boxes

Key Features & Benefits

Key Features

1. Four High-Speed Filling Heads – Ensures simultaneous filling for higher productivity.

2. Adjustable Filling Range – Handles 100g to 1000g packs with easy calibration.

3. Precision Weighing System – Advanced load cell technology ensures accurate filling.

4. Stainless Steel Construction – Durable, corrosion-resistant, and hygienic for food-grade use.

5. PLC Control Panel – Digital interface for easy operation and parameter adjustment.

6. Versatile Applications – Works with a wide range of granules including food, agro-products, and chemicals.

7. Easy Integration – Can be connected with conveyors, sealing machines, or labeling systems.

8. Low Maintenance Design – Simple parts replacement and easy cleaning for long service life.

9. Compact & Robust Build – Designed to occupy minimal floor space while delivering high output.

10. User-Friendly Interface – Minimal training required for operators.

Benefits

• Increased Productivity – Multi-head operation reduces cycle time and boosts output.

• Cost Savings – Reduces labor dependency and minimizes wastage.

• Flexibility – Adjusts easily for different weights and packaging types.

• Accuracy – Prevents underfilling or overfilling, ensuring brand consistency.

• Scalability – Ideal for businesses scaling from medium to large production volumes.

• Hygienic & Safe – Built with food safety compliance for consumable products.

• Long-Term Investment – Engineered for durability and continuous industrial use.

Applications

The Sonic Industries 4 Head Granule Filling Machine is versatile and widely used across multiple industries:

• Food & Beverage Industry: Rice, pulses, grains, nuts, sugar, salt, coffee beans, tea, dry fruits, cereals, snacks.

• Agriculture Industry: Seeds, fertilizers, animal feed, pesticides (granular form).

• Chemical Industry: Detergent powders, plastic granules, chemical powders.

• Pharmaceutical Industry: Granules, dry syrups, and health supplements.

• Retail & Packaging Industry: Pouches, tins, jars, and sachets for consumer goods.

What’s in the Box

When you purchase the Sonic Industries 4 Head Granule Filling Machine, you receive:

1. Main Filling Machine Unit (with 4 filling heads)

2. Digital Control Panel with PLC touch interface

3. Air Compressor Attachment (if included)

4. Standard Tool Kit for basic maintenance

5. Power Cable & Connectors

6. User Manual & Safety Guide

7. Warranty Card & Service Support Details

Frequently Asked Questions (FAQs)

Q1: What types of products can this machine fill?
        This machine is designed for granular products such as rice, pulses, seeds, sugar, salt, coffee beans, nuts, fertilizers, detergents, and more.

Q2: What is the accuracy of filling?
         It offers a filling accuracy of ±0.2–0.5%, depending on the type and flow of granules.

Q3: Can it handle different packaging types?
         Yes, the machine is compatible with pouches, bottles, jars, tins, and other container types.

Q4: How fast can the machine operate?
         Depending on product and weight, it can achieve 40–60 packs per minute.

Q5: Is it suitable for food-grade products?
        Absolutely. The machine is built with SS304/316 stainless steel contact parts, ensuring food-grade safety and hygiene.

Q6: Does it require skilled operators?
         No, the machine has a user-friendly digital control panel. Minimal training is required.

Q7: Can it be integrated with other machines?
         Yes, it can be connected to conveyors, sealing machines, or labeling systems for a fully automated packaging line.

Q8: What is the warranty period?
         Sonic Industries provides a standard warranty (6 month ) along with reliable after-sales support.